Health & Safety Risk Assessment Policy

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Health & Safety Risk Assessment Policy

Company NameMahavir Bullion & Refinery Private LimitedPolicy No.MBR/HSRAP/07
Policy TitleHealth & Safety Risk Assessment PolicyRevision Date01/04/2026
Effective Date01/04/2025Review Date01/04/2027
Approved ByBoard of DirectorsApproval Date01/04/2026
Policy OwnerCompliance Officer / Senior ManagementClassificationControlled Document
Applicable StandardRJC COP 2024Next ReviewAnnually
RJC ProvisionRequirement / ExpectationCompany Control
COP 24.1Provide safe and healthy working conditions for workers and visitors in accordance with applicable law and relevant recognized standards.Health and safety policy, hazard identification, risk assessment and control processes.
COP 24.2(c)Identify hazards, assess workplace risks and implement controls to minimize accidents and injury, considering hazards associated with activities and products.Formal risk assessment process, risk register, JSA and hierarchy of controls.
COP 24.2(d)Establish occupational health and safety management systems and procedures to eliminate hazards, manage risks, verify controls and demonstrate improvement.Defined responsibilities, procedures, records, monitoring, incident learning and corrective action.
COP 24.2(e)Conduct documented reviews at least annually to assess suitability, adequacy and control effectiveness and address gaps.Annual documented review plus trigger-based review after changes, incidents, near misses and audits.
RoleResponsibility
Senior ManagementEnsure adequate resources, review significant risks and support implementation of corrective actions.
ManagementEnsure risk assessments are conducted, implemented and acted upon.
EHS / Safety OfficerCoordinate the risk assessment programme, maintain the master register, support assessors, monitor controls and track corrective actions.
Supervisors / Line ManagersLead or participate in area-specific assessments, maintain records, ensure team compliance and communicate controls.
EmployeesFollow controls and safe work procedures and report hazards, unsafe conditions and near misses.
Contractors / Job-workersComply with applicable site risk controls and report hazards or unsafe conditions.
Hazard / TaskRisk DescriptionExisting ControlsRisk LevelAdditional ControlsResponsible Person
Melting / Refining FurnaceBurns, heat exposure, molten metal splash, firePPE, trained operators, furnace guarding, SOPs, emergency arrangementsHighVerify furnace interlocks, heat-resistant PPE, periodic competency training, emergency drillsProduction / EHS Manager
Acid / Chemical HandlingChemical burns, inhalation exposure, toxic fumes, chemical spillsChemical PPE, labelled containers, SDS, ventilation/fume extractionHighEmergency eyewash/shower, spill kits, chemical handling training, periodic ventilation inspectionEHS / Refinery Manager
Nitric / Hydrochloric Acid UseCorrosive exposure and hazardous fumes during refiningFume extraction, PPE, chemical storage and handling proceduresHighVerify LEV performance, chemical compatibility of storage, exposure monitoring where requiredEHS Manager
Gas Cylinders / Argon / LPGFire, explosion, cylinder damage, gas leakage or asphyxiationSecured cylinders, designated storage, regulators, trained personnelHighLeak testing, cylinder inspection, segregation, emergency isolation procedureMaintenance / EHS
Electrical EquipmentElectric shock, short circuit, electrical fireEarthing, electrical panels, authorised maintenance personnelHighPeriodic electrical inspection, ELCB/RCCB testing, thermography where applicableMaintenance Manager
Chemical StorageSpill, incompatible chemical reaction, exposureLabelled storage, SDS, restricted accessHighCompatibility-based segregation and periodic storage inspectionEHS / Stores
Laboratory / Assay OperationsChemical exposure, glass breakage, fumes, burnsLaboratory PPE, SOPs, ventilation, trained analystsMedium/HighReview laboratory risk assessments and emergency proceduresLaboratory Manager
Material Handling / LiftingMusculoskeletal injury, dropped material, crushing injuryHandling procedures, lifting aids, PPEMediumManual-handling training and lifting-equipment inspectionOperations Manager
Forklift / Vehicle MovementCollision, struck-by injury, material damageDefined routes, trained operators, speed controlsHighPedestrian segregation, warning signs, periodic competency checksOperations / EHS
Fire EmergencyInjury, smoke exposure, property damageFire extinguishers, alarms, emergency exits, evacuation planHighPeriodic fire drills, equipment inspection and emergency response trainingEHS / Fire Safety Team
Emergency EvacuationDelayed evacuation, missing personnelEmergency plan and designated assembly pointHighPeriodic evacuation drills and headcount verificationEHS / Emergency Response Team
Prepared ByReviewed & Approved By
Compliance OfficerDirector
Rushikesh Rajendra DeshmukhJitendra Panditrao Deshmukh
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